Industrial IoT solution

Accelerate Digital transformation in factories with WebNMS Industrial IoT solutions

Make your machines and processes consistently efficient

For a Smart factory, it is vital to monitor machines and processes in real time as well as ensure optimal performance to improve production. Increased visibility and better insights on the health of the machine is also critical in order to detect anomalies and fix issues proactively.

WebNMS Industrial IoT solution helps factories & process industries to increase overall equipment productivity and efficiency through Connecting equipment through EdgeX gateways, real-time data visibility, deep manufacturing analytics, and predictive/prescriptive alerts.

"For Instance, every machine is engineered to operate within certain temperature, noise and vibration ranges. When the machine performances deviate from the prescribed ranges, proactive monitoring and predictive alerts can aid in preventing malfunctions. If critical equipment fails, operations will quickly fall behind and miss on-time delivery, leading to delayed projects and cost overruns. "

About IIoT

In the context of the fourth industrial revolution, dubbed Industry 4.0, the Industrial Internet of Things (IIoT) brings together machines and processes, advanced analytics and people to monitor, collect, exchange, and analyze real-time sensor data to deliver meaningful insights.  

Why WebNMS IIoT solution? 

WebNMS IIoT solution powered by WebNMS IoT platform can help improve overall equipment effectiveness (OEE), minimize equipment failure, improve shop floor efficiency, and enable proactive maintenance to reduce or eliminate downtime.

Supported Protocols

 WebNMS offers Seamless connectivity through a comprehensive list of supported industry standards and native client interfaces like 
 OPC - UA, MTConnect, Modbus RTU, ModbusTCP, Profibus/Profinet, Ethernet/IP, 
MQTT, REST.

Supported Devices

IIoT gateways, PLC, HMI, DCS, SCADA, Energy meters, Drives and Sensors (Vibration, Temperature, Presssure, Noise etc.).

Supported Manufacturers

Mitsubishi, Schnider, Siemens, ABB, Fanuc, Delta, Allen-Bradely, opto22, etc.

Domains we focus

Automotive, Machinery, Healthcare, Oil & Gas, Food & Beverage.

Determine the cause & effect, and improve efficiency & predictability

Our IIoT solutions deliver unprecedented visibility on Asset-wise/Shop-wise/Building-wise energy usage, asset/machine performance, production/assembly line monitoring and analytical insights in the industrial contexts by utilizing the WebNMS IoT Platform capabilities in real-time data acquisition, processing and machine learning.

  • Seamless Connectivity & Data Acquisition

  • Production Line / Factory Wide Performance Insights

  • Smart Alerts and Notifications

  • Intuitive Data Visualization & Reporting

  • Condition Monitoring & Predictive Maintenance

  • Machine Learning & Analytics

Put your machine data to use with ease

Connect

Device Agnosticity & Multi-Protocol Support

The solution enables seamless connectivity with existing device infrastructure (even the legacy systems) in a factory and supports multiple industrial protocols. For e.g., the solution can connect with Multi-branded IIoT gateways, Programmable logic controls (PLC), Human Machine interfaces (HMI), Distributed Control Systems (DCS) and SCADA/MES systems. It supports protocols such as MODBUS, OPC, PROFIBUS for edge to gateway connectivity and HTTP/HTTPS, MQTT/MQTTS for gateway to cloud connectivity. Thus, solving the problem of interoperability and machine-to-machine communication.

Collect

Data Acquisition, Aggregation and Processing

The solution enables systematic acquisition of raw data directly from the production level in real time. It makes it more than easy to acquire operational & production data from machineries/plants and directly push it to the server for further analysis and reporting. Data surrounding Factory & Building environment, Energy usage, Production Batches & Processes, Production Cycle, Working Hours, Asset Performance and Utilization, Asset Rating, Downtime, Maintenance Schedules, Product Quality, etc. can be acquired from multiple data sources. Instead of sending bunch of data to the cloud, our WebNMS EdgeX edge-computing capability allows localized actions and data filtering for refined & relevant data transfer for analytics.

Curate

Contextualize, Analyze and Provide Insights

Using the acquired data, the solution enables factories to gain visibility and actionable insights on every machine, line, and plant throughout a manufacturing enterprise. It provides the service managers and technicians with the ability to gain insight into equipment's health with real-time and historical condition monitoring. It alerts with colour coded severity on any anomalies and also notifies on machine maintenance due thereby enabling Preventative maintenance. It also identifies bottlenecks using deep analytics provided by performance reports such as OEE, cycle analysis, machine utilization, and downtime history that enables production managers to create value from the digitization of data.

IIoT Solution - Use Case

Value Proposition

Vertical Specific Innovative IoT Solutions

Energy Management

Install, track, manage and gain deep energy insights using our Energy Management Solutions.

DG Monitoring

Monitor and Secure your Generator with IoT based remote monitoring capabilities.

Smart Metering

Acquire, store, analyze and report meter data for substantial OPEX saving.